Search found 121 matches

by JAS
Mon Dec 12, 2011 11:53 am
Forum: Problems & Fixes
Topic: FOUND! replacement part for factory cross bar
Replies: 14
Views: 11118

Re: HELP! Need to find replacement part for factory cross ba

I have all the pieces from the factory rack sitting in my basement left over from my roof rack replacement project. PM me and I can set you up.
by JAS
Wed Mar 30, 2011 9:44 pm
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Thanks guys - sure glad to have this one behind me! Simon - the bumber takes a little different line then the stock bumper fascia but it does not interfere with the tire at the top of suspension travel. I know what you mean though - yesterday when I got it on I took it out to a parking lot so that I...
by JAS
Wed Mar 30, 2011 8:18 pm
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Well it is on the truck and almost done. Only things remaining are aiming the fog lights and filling in the horizontal space between the bumper and the lights. I want to thank all the members that have contributed with thoughts and ideas as I was designing and building it – having you guys there to ...
by JAS
Thu Mar 24, 2011 2:50 pm
Forum: General Chit Chat
Topic: Rust Prevention Coatings
Replies: 12
Views: 11598

Re: Rust Prevention Coatings

Hey Deeker - My experience is with POR 15 and it has been a very positive one. I don’t know anything about the rust bullet, so I can’t speak to that. As far as the POR 15 I selected it because of what I read and I wanted to have a ‘do it your self’ solution for my X projects that I can do in my gara...
by JAS
Fri Mar 11, 2011 2:19 pm
Forum: Modifications
Topic: Titan Swap Anyone?
Replies: 45
Views: 30725

Re: Titan Swap Anyone?

I agree that SAS is the way to go for off-road capabilities. Staying as IFS is only something that has crossed my mind and I do like a few features of it for a rock solid DD with greatly improved off road reliability over stock 2nd gen setup. With the IFS the steering system would be more native to ...
by JAS
Fri Mar 11, 2011 9:36 am
Forum: Modifications
Topic: Titan Swap Anyone?
Replies: 45
Views: 30725

Re: Titan Swap Anyone?

I have often wondered if it would be possible to switch over to something like an F-150 drive train. It would be a lot of research and fab work, but it would open up the aftermarket possibilities and replacement parts are everywhere and cheap. Off the top of my head, I am thinking fitting in a front...
by JAS
Fri Mar 11, 2011 9:08 am
Forum: Welcome!
Topic: noob from burlington
Replies: 11
Views: 10361

Re: noob from burlington

Welcome to the club - you have a nice looking truck there.
by JAS
Fri Mar 11, 2011 8:21 am
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Well it was a very busy week with some very late nights, but I was determined to get it dropped off for sandblasting today. I got the skid plate fitted, most of the ABS is fitted, and everything is cleaned up. I dropped it of this morning and will have it back on Monday. Here are a couple of poser s...
by JAS
Tue Mar 08, 2011 8:13 am
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Believe it or not I have actually been working on this quite a bit, but with the shape of the bumper set the progress and hours are hard to spot. I got it all welded and cleaned up and fitted my abs webbing. One of the major challenges was to get the fog light sockets fitted since they have to be al...
by JAS
Fri Feb 25, 2011 10:23 am
Forum: General Chit Chat
Topic: Happy Birthday Pezzy!
Replies: 32
Views: 19562

Re: Happy Birthday Pezzy!

Happy Birthday Carri - Now get out there and do some doughnuts in the parking lot.
by JAS
Thu Feb 24, 2011 8:06 am
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

This job is becoming an exercise in patience. I wish I had more of an update as I have been working on this most of my available time, but the bumper is pretty much looking the same. The latest challenge was getting the recovery points into place. The rough opening was cut with a grinder and filed t...
by JAS
Fri Feb 18, 2011 9:54 am
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Rev - thank you for the compliment. There will be significant progress next week with pictures to follow. Mike - I have not thought of riveting the panels into place - I will give that some thought this weekend as I will be stepping away from the project. Once again you have given me something to th...
by JAS
Thu Feb 17, 2011 1:31 pm
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Ron actually turned me onto ABS and I am quite excited to try it out for a number of reasons: - I can work it using my woodworking tools (table saw and router) - I have no experience or tools to work with thin metal/aluminum and I don’t think I could do it justice welding it into position. - from wh...
by JAS
Thu Feb 17, 2011 8:00 am
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Hey Ron - that is a good writeup and is along the lines of what I was thinking. In the beam deflection scenario, the beam will fail on the tension side of the member, not on the compression side, so the tensile strength of the material is the best number that I can think of using in my evaluation. S...
by JAS
Wed Feb 16, 2011 10:41 pm
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Not much to report from the last few day. I wish someone would have told me how reasonable laser cutting is - I just spent two nights hunched over 3/16 flat stock with a sawzall and a grinder making gussets and cutting my fog light brackets. A buddy of mine did me a huge favour and got my recovery p...
by JAS
Wed Feb 16, 2011 10:13 am
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Hey Mike – you have given me a lot to think about over the last 12 hours. I am definitely not an expert on this and I wish that I could consult an expert, but I do have a degree in Engineering Physics so I feel that I am at least competent to look at this problem from that perspective. On the practi...
by JAS
Tue Feb 15, 2011 8:03 am
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Hey Mike - Here is what I am planning for the recovery point. It is 1/2" bar that is inserted from the back of the tube, welded on the back and front, with a physical feature that will prevent it from pulling through. The tube it is going through is notched at both ends and gusseted to perpendi...
by JAS
Sun Feb 13, 2011 10:14 pm
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Here is an update from this weekend - got the light hoops in and added the support structure. Here is what it looks like on the truck... http://i822.photobucket.com/albums/zz147/gham35/X_Front%20Bumper/IMG_2108.jpg still a lot to do but it is getting there. I have updated the Photobucket album link ...
by JAS
Thu Feb 10, 2011 11:37 pm
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Once again thank you for the compliments and for tuning in. Another cold one out there tonight! Not much more done other than cutting/grinding the wing end supports into place. http://i822.photobucket.com/albums/zz147/gham35/X_Front%20Bumper/IMG_2097.jpg Pete – come by any time buddy – if you see th...
by JAS
Tue Feb 08, 2011 11:41 pm
Forum: Modifications
Topic: Front bumper build
Replies: 57
Views: 47277

Re: Front bumper build

Well it was a very cold night in the shop since I was working on the frame brackets and fitting the bumper to the X. That means the garage door was open with half the X inside and half outside. I sure hate taking the OEM fascia on and off constantly, so when it is off I got to get as much done as po...